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© 2014 Foundation Supportworks

®

,

Inc.

All Rights Reserved

p 208

APPENDIX 2H

DOCUMENTATION

Chapter 2

Helical Foundation Systems

ESR-3074

|

Most Widely Accepted and Trusted

Page 4 of 9

Q

ult

= K

t

T

(Eq. 2)

Q

all

= 0.5 Q

ult

(Eq. 3)

Where:

Q

ult

= Ultimate axial tensile or compressive capacity

(lbf or N) of the helical piles. For axial tension,

pile ultimate axial load capacity must be limited to

55.1 kips (245.0 kN).

Q

all

= Allowable axial tensile or compressive capacity

(P4) (lbf or N) of the helical piles. For axial tension,

pile allowable axial load capacity must be limited

to 27.6 kips (122.5 kN).

K

t

= Torque correlation factor. (See Table 5.)

T = Final installation torque, which is the final torque

recorded at the termination (final) depth of the

installed pile during the field installations (lbf-ft

or N-m).

4.1.6 Foundation System:

The ASD allowable capacity

of the FSI helical foundation system in tension and

compression depends upon the analysis of interaction of

brackets, shafts, helical plates and soils; must be the

lowest value of P1, P2, P3 and P4; and must be no larger

than 60 kips (266.9 kN).

4.1.6.1 Foundation System (2012 and 2009 IBC):

Under the 2012 and 2009 IBC, the additional

requirements described in this section (Section 4.1.6.1)

must be satisfied. For all design methods permitted under

Section 4.1.1 of this report, the allowable axial

compressive and tensile load of the helical pile system

must be based on the least of the following conditions in

accordance with 2012 and 2009 IBC Section

1810.3.3.1.9:

Allowable load predicted by the individual helix bearing

method (or Method 1) described in Section 4.1.5 of this

report.

Allowable load predicted by the torque correlation

method described in Section 4.1.5 of this report.

Allowable load predicted by dividing the ultimate

capacity determined from load tests (Method 2

described in Section 4.1.5) by a safety factor of at least

2.0. This allowable load will be determined by a

registered design professional for each site-specific

condition.

Allowable capacities of the shaft and shaft couplings.

See Section 4.1.3 of this report.

Sum of the allowable axial capacity of helical bearing

plates affixed to the pile shaft. See Section 4.1.4 of this

report.

Allowable axial load capacity of the bracket. See

Section 4.1.2 of this report.

4.2 Installation:

4.2.1 General:

The FSI helical foundation systems must

be installed by FSI trained and certified installers. The

FSI helical foundation systems must be installed in

accordance with Section 4.2, 2012 and 2009 IBC Section

1810.4.11, site-specific approved construction documents

(engineering drawings and specifications), and the

manufacturer’s written installation instructions. In case of

conflict, the most stringent requirement governs.

4.2.2 Helical Pile Installation:

The helical piles are

typically installed using hydraulic rotary motors having

forward and reverse capabilities. The foundation piles

must be aligned both vertically and horizontally as

specified in the approved plans. The helical piles must be

installed in a continuous manner with the pile advancing

at a rate equal to at least 85 percent of the helix pitch

per revolution at the time of final torque measurement.

Installation speeds must be limited to less than

25 revolutions per minute (rpm). The lead and extension

sections must be attached to the drive head with a

product adaptor supplied by FSI. Torque readings must

be taken at minimum intervals corresponding to each lead

or extension section length and at final termination depth.

The lead and extension sections are connected with the

coupling bolts and nuts described in Section 3.2.1, and

tightened to a snug-tight condition as defined in Section

J3 of AISC 360. The final installation torque must equal or

exceed that as specified by the torque correlation method,

to support the allowable design loads of the structure

using a torque correlation factor (K

t

) of 9 ft

-1

(29.5 m

-1

).

The installation torque must not exceed 7,898 ft-lbs

(10 708 N-m). See Section 5.0 for further installation

conditions of use.

4.2.3 Retrofit Bracket Installation:

1. An area must be excavated to expose the footing with

an excavation approximately 3 feet (914 mm) square

and with a depth of about 13 inches (330 mm) below

the bottom of the footing. The soil is removed below

the bottom of the footing to about 9 inches (229 mm)

from the footing face in the area where the bracket

bearing plate will be placed. The vertical and bottom

faces of the footing must, to the extent possible, be

smooth and at right angles to each other for the

mounting of the support bracket.

2. Notching of footings may be needed to place the

retrofit bracket directly under the wall/column.

Notching must be performed, however, only with the

acceptance of the registered design professional and

the approval of the code official.

3. The bearing surfaces of the concrete (bottom and side

of footing) must be prepared so that they are smooth

and free of all soil, debris and loose concrete so as to

provide a full and firm contact of the retrofit bracket

plates.

4. The edge of the lead section shaft must be located

about 1

1

/

2

inches (38 mm) from the bottom edge of the

footing with a required angle of inclination of 3.0 ± 1.0

degrees from the vertical. Installation must be as

described in Section 4.2.2.

5. When the final bearing depth is reached, the pile

shafts are cut to approximately 13 inches (330 mm)

above the bottom of footing.

6. The external sleeve must be placed through the

bracket body and over the shaft. Once under the

footing, the bracket must be rotated 180 degrees

toward the footing. The bracket must be raised up to

the footing and held in place while the thread rods and

cap plate are attached.

7. The cap plate and all thread rods and tightening nuts

must be installed to snug the bracket to the bottom of

the footing.

8. Soil must be placed and compacted adequately up to

the bottom of the bracket prior to structural lift or load

transfer.

9. A lift cylinder can be used to lift the structure to

desired elevation and to transfer the designated

portion of the foundation load to the helical pile

system.