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Notice and Disclaimer
IV

Table of Contents
V

Chapter 1 - Introduction
1

1.1 About Foundation Supportworks®, Inc
1

1.2 FSI Engineering Roles
2

1.3 Continuing Education Opportunities
3

Chapter 2 – Helical Foundation Systems
5

2.1 History
5

2.2 Summary Description
6

2.3 Helical Foundation System Components
7

2.3.1 Helix Plates
7

2.3.2 Central Shaft
9

2.3.2.1 Coupler Detail
9

2.3.2.2 Round vs Square
13

2.3.3 Brackets
14

2.4 Benefits
17

2.5 Limitations
18

2.6 Design Considerations
20

2.6.1 Spacing and Depth
20

2.6.2 New Construction vs Retrofit
21

2.7 Helical Bearing Capacity Design Overview
22

2.7.1 Individual Bearing Method
24

2.7.1.1 Critical Depth
25

2.7.2 Cylindrical Shear Method
26

2.7.3 Torque Correlation Method
27

2.8 Helical Tiebacks
29

2.8.1 Design Considerations
30

2.9 Helical Soil Nails
33

2.9.1 Construction Methodology
34

2.9.2 Design Considerations
35

2.9.2.1 Temporary and Permanent Wall Facing
39

2.9.2.2 Limit States
39

2.10 Load Tests
40

2.11 Design Examples
41

2.11.1 Helical Piles
41

2.11.2 Helical Tiebacks
44

2.12 Installation
45

2.12.1 General Information
45

2.12.1.1 Preparation
45

2.12.1.2 Crowd
46

2.12.1.3 Penetration Rate
46

2.12.2 Equipment
47

2.12.2.1 Drive Heads
47

2.12.2.2 Installation Tooling
49

2.12.2.3 Monitoring Torque
50

2.12.3 Installation Guidelines
52

2.12.3.1 New Construction
52

2.12.3.2 Retrofit Helical Piers
54

2.12.3.3 Helical Tiebacks
57

Appendix 2A - Helical Product Ratings, Properties and Details
59

Appendix 2B – Lift Assembly Specifications
111

Appendix 2C – HelixPro® Helical Foundation Design Software for Professionals
117

Appendix 2D – Pile Bucking Considerations
123

Appendix 2E – Corrosion Considerations
129

Appendix 2F – Model Specifications
135

Helical Pile Foundations – Compression Applications
137

Helical Anchor Foundations – Tension Applications
153

Helical Soil Nails – Earth Retention Applications
171

Appendix 2G – Guidelines and Recommendations
187

Geotechnical Investigation Guidelines
189

Preliminary Design Services
195

Preliminary Design Request Form
197

Load Test Policy
199

Appendix 2H – Documentation
203

ICC-ES Evaluation Report ESR-3074
205

Evaluation Report CCMC 13556-R
215

References
219

Chapter 3 – Hydraulically-Driven Push Piers
221

3.1 History
221

3.2 Summary Description
223

3.2.1 Applications
223

3.3 Push Pier System Components
224

3.3.1 Bracket Assemblies
224

3.3.1.1 Eccentric Loading
224

3.3.1.2 External Sleeve
225

3.3.2 Starter Tube
226

3.3.2.1 Friction Reduction Collar
227

3.3.3 Pier Tube
227

3.3.3.1 Coupling
227

3.4 Foundation and Slab Push Pier Bracket Assemblies
228

3.5 Benefits
229

3.6 Limitations
229

3.7 Corrosion Protection
230

3.8. Push Pier Installation Equipment
230

3.8.1 Drive and Lift Cylinders
231

3.8.2 Hydraulic Pumps
231

3.8.2.1 FSI Gasoline Powered Hydraulic Pumps
232

3.8.2.2 FSI Electric Powered Hydraulic Pumps
232

3.8.3 Remote Valve Assembly
233

3.8.4 Hoses and Fittings
233

3.8.5 Drive Stands
233

3.8.6 Lift Cylinder Assemblies
233

3.9 Push Pier Capacity and Spacing
234

3.9.1 Factor of Safety
235

3.9.2 Bolting the Under-Footing Bracket to the Foundation
235

3.10 Under-Footing Push Pier Installation
236

3.11 PP288 Flush-Mount Push Pier Installation
245

3.12 PP288 Slab Push Pier Installation
245

3.13 Push Pier Load Testing
251

Appendix 3A – Bracket Capacities and Specifications
253

Appendix 3B – Drive Stand Specifications
263

Appendix 3C – Lift Assembly Specifications
271

Appendix 3D – Model Specification – Hydraulically-Driven Push Pier Systems
277

Chapter 4 – Miscellaneous Structural Support Products
291

4.1 Introduction
291

4.2 Geo-Lock® Wall Anchor System
291

4.2.1 Summary Description
291

4.2.1.1 Advantages
291

4.2.2 Design Theory
292

4.2.3 Why It Works
294

4.2.4 Installation Guidelines
294

4.2.4.1 Spacing
294

4.2.4.2 Torque Recommendations
294

4.2.4.3 Depth and Location of Earth Anchor
295

4.2.5 Installation Steps
298

4.2.5.1 Solutions for Extreme Wall Problems
299

4.2.5.2 Hide-A-Way® Wall Anchor Cover
301

4.3 PowerBrace™ System
302

4.3.1 Summary Description
302

4.3.2 Installation Steps
302

4.4 CarbonArmor® Wall Reinforcing System
304

4.4.1 Summary Description
304

4.4.1.1 Advantages
305

4.4.2 Installation Steps
305

4.4.2.1 ArmorLock™ System.
306

4.4.2.2 Special Installation Considerations
307

4.5 SmartJack® System
308

4.5.1 Summary Description
308

4.5.1.1 Advantages
308

4.5.2 Installation Steps
309

Appendix 4A – Geo-Lock® Wall Anchor System
311

Technical Specifications
313

Appendix 4B – PowerBrace™ System
315

Technical Specifications and Spacing Guidelines
317

Appendix 4C – CarbonArmor® Wall Reinforcing System
319

Technical Specifications and Spacing Recommendations
321

Appendix 4D – SmartJack® Systems
323

Model 288 Technical Specifications and Design Guide
325

Model 350 Technical Specifications and Design Guide
329

Chapter 5 – PolyLEVEL® Polyurethane Foam and Resin
333

5.1 Summary Descriptio
333

5.2 Applications
334

5.3 Benefits
336

5.4 Product Use Considerations
337

5.5 Products
337

5.6 Equipment
338

5.7 Installation Steps
338

Appendix 5A – Technical Information
341

PolyLEVEL® 100-SS
343

PolyLEVEL® 250
345

PolyLEVEL® 400
347

PolyLEVEL® 400H
349

PolyLEVEL® Trench-Breaker
351

Appendix 5B – Model Specifications
353

Polyurethane Void Filling or Soil Stabilization Applications
355

Polyurethane Installation for Concrete Pavement/Slab Stabilization Applications
359